IATF16949 {8.5.1.3} Verification of job set-ups - Explained

IATF16949 {8.5.1.3} Verification of job set-ups

The organization shall:
a) verify job set-ups when performed, such as an initial run of a job, material change over or job change that requires a new set-up;
b) maintain documented information for set-up personnel;
c) use statistical methods of verification, where applicable;
d) perform first-off/last-off part validation, as applicable; where appropriate, first-off parts should be retained for comparison with the last-off parts; where appropriate, last-off-parts should be retained for comparison with first-off parts in subsequent runs;
e) retain records of process and product approval following set-up and first off/last-off part validations.

EXPLAINATION- 

PROCEDURE FOR JOB SET UP APPROVAL

Ensure that the setting layout are accessible and understood by the concerned operators.
  

Carry out component setting as per Operational Control Procedure.

 
Carry out Job set up verification on the following occasions:
a.  Initial run of the job (First piece approval)
b.  Daily at Start of Production
c.  Different job is to be taken up
d.  When the time period between 2 runs is more than 24 hours.
e.  Also verify the setup in case any major maintenance is carried out in the machinery.
f.  Whenever material change over takes place i.e. whenever material with from different supplier is processed.


Continue the operation in case the job setup inspection is conforming to the requirements.


In case the job setup inspection is not OK, then stop the machine, investigate the root cause of the non-conformity, take disposition action & take trial run and follow the approval process.


Keep job set up approved pieces separately and compare with the last piece of the shift and maintain the record of last piece inspection if feasible.

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