QUALITY SYSTEM ANALYSIST

IMPORTANT FULL FORM OF QUALITY MANAGEMENT SYSTEM - IATF16949, ISO9001, ISO14001, ISO45001   1. 8D: 8 Disciplines 2. AIAG: Automotive Industry Action Group 3. ANFIA: Associazione Nazionale Filiera Industrie Automobilistiche 4. ANOVA: Analysis Of Variance 5. AOQ: Average Outgoing Quality 6. APQP: Advanced Product Quality Planning 7. AQL: Acceptable Quality Level 8. ASQ: American Society for Quality 9. AV: Appraiser Variation 10. CB: Certification Body 11. CFT: Cross Functional Team 12. CLT: Central Limit Theorem 13. Cm: Machine Capability 14. Cmk: Machine Capability Index 15. Cp: Process Capability 16. Cpk: Process Capability Index 17. CPM: Critical Path Method 18. CR: Capability Ratio 19. CRM: Customer Relationship Management 20. CSR: Customer Specific Requirements 21. DFMEA: Design FMEA 22. DFSS: Design For Six Sigma 23. DMADV: Define, Measure, Analyze, Design, Verify 24. DMAIC: Define, Measure, Analyze, Improve, Control 25. DOE: Design Of Experiments 26. DPMO: Defects Per Million ...

IATF16949:2016 {10.2.4} Error-proofing The organization shall have a documented process to determine the use of appropriate error-proofing methodologies.  Details of the method used shall be documented in the process risk analysis (such as PFMEA) and test frequencies shall be documented in the control plan. The process shall include the testing of error-proofing devices for failure or simulated failure.  Records shall be maintained. Challenge parts, when used, shall be identified, controlled, verified, and calibrated where feasible. Error-proofing device failures shall have a reaction plan. HOW TO MAKE PROCEDURE FOR ERROR-PROOFING Use cross-functional teams (CFT) approach to mistake proofing. Selection of process for mistake proofing. During the third phase of advanced product quality planning (APQP), the CFT shall identify the processes, where, due to avoidable human errors, the rating of “occurrence” and/or “detection” have increased thereby increasing the risk priority num...

IATF16949:2016 {10.3} Continual Improvement See ISO 9001:2015 requirements . The organization shall continually improve the suitability, adequacy and effectiveness of the quality management system. The organization shall consider the results of analysis and evaluation, and the outputs from management review, to determine if there are needs or opportunities that shall be addressed as part of continual improvement 10.3.1 Continual improvement — supplemental The organization shall have a documented process for continual improvement. The organization shall include in this process the following: a) identification of the methodology used, objectives, measurement, effectiveness, and documented information; b) a manufacturing process improvement action plan with emphasis on thereduction of process variation and waste; c) risk analysis (such as FMEA). NOTE Continual improvement is implemented once manufacturing processes are statistically capable and stable orwhen product characteristic...

I ATF16949 {8.5.2 } IDENTIFICATION AND TRACEABILITY See ISO 9001:2015 requirements. The organization shall use suitable means to identify outputs when it is necessary to ensure the conformity of products and services. The organization shall identify the status of outputs with respect to monitoring and measurement requirements throughout production and service provision. The organization shall control the unique identification of the outputs when traceability is a requirement, and shall retain the documented information necessary to enable traceability. NOTE Inspection and test status is not indicated by the location of product in the production flow unless inherently obvious, such as material in an automated production transfer process. Alternatives are permitted if the status is clearly identified, documented, and achieves the designated purpose. 8.5.2.1 Identification and traceability — supplemental The purpose of traceability is to support identification of clear start and stop poi...

IATF16949 {8.5.1.6} Management of production tooling and manufacturing, test, inspection tooling and   equipment The organization shall provide resources for tool and gauge design, fabrication, and verification activities for production and service materials and for bulk materials, as applicable. The organization shall establish and implement a system for production tooling management, whether owned by the organization or the customer, including: a) maintenance and repair facilities and personnel; b) storage and recovery: c) set-up; d) tool-change programmes for perishable tools; e) tool design modification documentation, including engineering change level of the product; f) tool modification and revision to documentation; g) tool identification, such as serial or asset number; the status, such as production, repair or disposal; ownership; and location. The organization shall verify that customer-owned tools, manufacturing equipment, and test/inspection equipment are permanently m...

IATF16949 {9.2} Internal audit 9.2.1 AND 9.2.2 See ISO 9001:2015 requirements. 9.2.1 The organization shall conduct internal audits at planned intervals to provide Information on whether the quality management system a) conforms to 1) the organization’s own requirement for Its quality management system; 2) the requirements of this International Standard; b) is effectively implemented and maintained. 9.2.2 The organization shall: a) plan, establish, implement and maintain an audit programme(s) including the frequency, methods, responsibilities, planning requirements and reporting, which shall take into consideration the importance of the processes concerned, changes affecting the organization, and the results of previous audits; b) define the audit criteria and scope for each audit; c) select auditors and conduct audits to ensure objectivity and the impartiality of the audit process; d) ensure that the results of the audits are reported to relevant management; e) tak...

PROCEDURE FOR POISON TEST FOR VISUAL QUALITY INSPECTOR 1.  Poison test shall be conducted for all visual inspector to verify their skill on timely basis 2.  To verify Skill,  QA Head shall prepare poison Test plan for all the visual inspector at a frequency of 1 month. 3.  Poison test shall be conducted by respective supervisor for inspector and record of test shall be maintained in Poison Test Sheet. 4.  Passing Criterion is 100% 5.  In case of any failure is observed immediate retraining shall be given and record to be kept in same training sheet. 6.  Effectiveness of training shall be verified on same day in Poison Test Sheet